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Bug-O Systems is not responsible for requiring the wearing of proper Personal Protective Equipment (PPE) when attending a customer job site. PPE is the responsibility of the individual or the contractor on-site. Bug-O recommends that everyone read and follow the manufacturer's safety instructions when using any tool

Post for the Week of May 3-9, 2026

•  A fabricator in Mexico welds a 24" O.D. pipe with the Universal Bug-O-Matic equipped with Auto Height Control, 1.2 mm FCAW wire.  Learn more: https://bugo.com/universal-bug-o-matic/

Post for the Week of May 3-9, 2026

•  Welding a 3.5" hole with gas shielded flux cored wire for a deck hold-down. Bug-O Mechanization: Hob-O.    Learn more: https://bugo.com/hob-o/ #BugOSystems

Post for the Week of April 26 - May 2, 2026

•  On this #NationalZipperDay we decided to highlight our Zipper Welder which welds vertical seams on field storage tanks. This system combines a box rail assembly with carriage and the Modular Drive tractor for quick, reliable setup. Powerful on/off magnets lock it in place, so you can roll into position and start welding with minimal downtime. Available for 8′ and 10′ seams, with pendulum or linear weavers and optional Automatic Torch Height Control—giving you the flexibility and precision to get the job done right the first time.   Learn more: https://bugo.com/zipper-welder/

Post for the Week of April 19-25, 2026

•  Dial in your V-groove welds with the Modular Drive System + Linear Weaver. For wider joints that demand more filler metal, a weave pattern boosts deposition—delivering higher productivity in less time.  Learn more about the Modular Drive System and all its options: https://bugo.com/modular-drive-system/

Post for the Week of April 12-18, 2026

•  BUG-O SYSTEMS is at the AWS Shipbuilding & Aluminum Conference in New Orleans today. Stop by and visit us during the exhibitor program.  Learn how BUG-O can help you increase your efficiency: https://bugo.com

Post for the Week of April 5-11, 2026

•  Welding vertical up with a KBUG-3500, Quick Adjust Guide Rails and Follower Arms. Ceramic weld backing was used for this demonstration.     Learn more: https://bugo.com/k-bug-follower-arm-kits-and-rail/?utm_content=374986932&utm_medium=social&utm_source=facebook&hss_channel=fbp-164394420288418

Posts for the Week of April 5-11, 2026

• Welding vertical up with a KBUG-3500, Quick Adjust Guide Rails and Follower Arms. Ceramic weld backing was used for this demonstration.    Learn more about our KBUG Guide Rails: https://bugo.com/k-bug-follower-arm-kits-and-rail/

 

Posts for the Week of March 29 - April 4, 2026

•  Beveling might happen before the weld—but it makes all the difference after. By angling the edges of metal to create a V-shaped groove, beveling sets the stage for stronger, more reliable welds—especially on thicker materials.
  
  Why it matters?
  Deeper weld penetration = better fusion = stronger joints.
  
  Skip the prep, risk the result. Get the edge right, and the weld follows.   Learn more: https://bugo.com/mastering-beveling-welding-seamless-joints/
  
  
• Sletten Construction welds a 48" piling with a Universal Bug-O-Matic with Automatic Height Control, PSR Rail and Torch Incline 0.045" flux cored wire was used for this project in Montana.    Learn more about the Universal Bug-O-Matic: https://bugo.com/universal-bug-o-matic/
  
  

Post for the Week of March 22-28, 2026

•  A demonstration of the Universal Bug-O-Matic equipped with Automatic Height Control on a 72-inch diameter pipe for a project related to the construction of an aqueduct. The main challenge for the client is achieving consistent quality in circumferential welds, while meeting very demanding production timelines. Welding speed is a critical factor in the successful execution of this project. With the Universal Bug-O-Matic equipped (w/AHC), circumferential welds are completed faster, while ensuring improved weld quality, greater consistency, and reduced operator dependency throughout the process. Video footage courtesy of Norman Galeana, Latin America Regional Sales Mgr.    Learn more about the Universal Bug-O-Matic: https://bugo.com/universal-bug-o-matic/

Post for the Week of March 15-21, 2026

• At Bug-O Systems, we know our Distributors are on the front lines of welding mechanization. That’s why we invest heavily in hands-on technical and commercial training—so they can spot the right applications and recommend the best mechanized solution for every job. Featured here: the Uni-bug III—is a trackless mechanization solution that can mount and run directly on the workpiece.   Learn more about the Uni-bug III: https://bugo.com/uni-bug-iii/

Post for the Week of March 8-14, 2026

• An oil and gas offshore contractor needed to weld 4" thick plates. When welding was done manually, they experienced high costs due to lost are-on-time, distortion and rework needed. By mechanizing the process with the KBUG-3500 and flexible guide rails they were able to not only reduce production costs but also had very little distortion and rework needed. In addition the welders experienced much better working conditions since they could be further away from the arc with mechanization. Video footage courtesy of Norman Galeana, Latin America Regional Sales Mgr.   Learn more: https://bugo.com/k-bug-follower-arm-kits-and-rail/

Post for the Week of March 1-7, 2026

• We welcome OKILA to our Distribution family in Mexico. OKILA has 28 years of experience in Mexico as a leading supplier of welding products.
  We are thrilled to work with them as a distribution partner.  Learn more about OKILA: https://okila.net/

Posts for the Week of February 22-28 2026

• The Modular Drive System with Linear Weaver and Auto Height Control welds 1/4" stainless steel diamond plate.   Learn more about our Auto Height Control Systems: https://bit.ly/45VM1TU
   
  
•  Flange welding at the base of large diameter (7-14') duct work. A KBUG-4000 with Bug-O's All-In-One Gun and @millerwelders Deltaweld power source were combined for repeatable consistent results. Discover the KBUG-4000: https://bugo.com/k-bug-4000/  
  
  
•  The Go-fer IV is portable, versatile, and robust. This economical solution allows you to utilize mechanization to increase your productivity. There is a reason this is one of our most popular machines available. It is made right here in the USA and is supported by our 3-year warranty! Special thanks to Wes Mekrut Jr., Bug-O Regional Sales Manager, for this video footage taken at a recent demonstration. Learn more about the Go-fer IV: https://bugo.com/go-fer-iv/ 

Post for the Week of February 15-21, 2026

• On this #NationalBatteryDay we're highlighting our battery fillet welders: KBUG-1200-BAT & KBUG-3000-BAT. They both can run two eight hour shifts per charge and if you set your wire feeder to 4-step, they can be completely cordless. Learn more: https://bugo.com/mechanized-welding/trackless-welding/
  

Post for the Week of February 8-14, 2026

• Precision welding on a steel crane boom using the K-BUG 2000 for consistent, high-quality results.
  
  • Productivity increased
  • Reduction in starts & stops compared to manual welding, less grinding/rework needed
  • Increased operator factor
  
  Learn more about the KBUG-2000: https://bugo.com/k-bug-2000/

Post for the Week of  February 1-7, 2026

• Torch alignment is simple with the Universal Bug-O-Matic with Auto Height Control.  Learn more about the Universal Bug-O-Matic with AHC: https://bugo.com/universal-bug-o-matic/

Post for the Week of  January 25-31, 2026

• A manufacturer that fabricates beams and chasis for trailers was in need of weld mechanization. Their current manual process had many starts and stops in their welding as well as defects. With the Uni-bug III, unexperienced welders were able to perform complete welds in 30% less time with almost zero defects and repairs needed. This customer not only increased productivity and weld quality but greatly improved the working conditions for their weld operators. New welders gained valuable experience. Video courtesy of Norman Galeana, Latin America Regional Sales Manager.  Learn more: https://bugo.com/uni-bug-iii/

Posts for the Week of  January 18-24, 2026

• A metal fabricator in Coraopolis, PA, welds ductwork with the Modular Drive System equipped with a Pendulum Weaver.  Learn more about the Modular Drive System: https://bugo.com/modular-drive-system/
  
  
• The Universal Bug-O-Matic welds a piling with gas shielded flux cored wire - Bohler Diamondspark X70 RC-Pipe.
  Less fatigue. More welds. ⚙️
  Mechanized torch travel = faster cycles, fewer defects, safer welding.
  
  Special thanks to Tripp Gorman and @voestalpine_boehler_welding for the awesome demo. wire.  Learn more: https://bugo.com/universal-bug-o-matic/

Post for the Week of  January 11-17, 2026

• Streamline setup with the All-In-One (AIO) Gun from BUG-O. It is the organized solution for your torch and power cables. By combining your torch and power cables into a single streamlined unit, the AIO gun eliminates clutter, reduces tripping hazards and enhances safety in the workplace.  For more information on our AIO guns, see pg. 70-73 in our product catalog: https://bit.ly/455KnP8

Post for the Week of  January 4-10, 2026

• Welcome 2026! It is a New Year to set goals and improve your fabrication efficiency. Production is all about finding ways to complete more work faster while maintaining quality. Now is the perfect time to rethink how you’ll boost arc-on time, cut rework, and take some strain off your crew with cutting and welding mechanization solutions from BUG-O SYSTEMS.  Learn more: https://www.bugo.com

Post for the Week of December 28, 2025 - January 3, 2026

• Grateful for the past year, excited for the next. Happy New Year! Learn more: https://www.bugo.com

Post for the Week of December 21-27, 2025

• Wishing you warmth, joy, and laughter this holiday season!  Learn more: https://www.bugo.com
  

Post for the Week of December 14-20, 2025

• A customer manufacturing cylinders and gas water heaters in multiple diameters and lengths was facing the classic challenge: maintaining consistent longitudinal seam quality across changing sizes, while keeping rework under control.
  
  Their solution? A BUG-O Systems GO-FER® IV integrated into a seam welder structure for longitudinal welding.
  
  By combining the GO-FER IV’s precise, stable travel with a dedicated seam welding fixture, they achieved:
  
  Significantly improved weld bead consistency
  Cleaner, more repeatable longitudinal seams
  Rework reduced to an absolute minimum
  Better process stability across different product sizes
  
  This is a great example of what BUG-O is built for: real-world versatility. Whether you’re adapting equipment into a custom workstation or upgrading an existing setup, BUG-O systems help manufacturers turn welding into a controlled, repeatable process — not a daily gamble.
  
  Want to see what a GO-FER IV + seam welder configuration could look like for your production line?
  
  Message us — we’ll help you map the right solution for your parts, speeds, and quality targets.
  
  Right after this longitudinal weld, the customer welded the circumferentials, using a BUG-O SYSTEMS Mini Manipulator with Automatic Height Control and a Pendulum Weaver.
  
  Learn more: https://bugo.com/go-fer-iv/

Posts for the Week of December 7-13, 2025

• Two Universal Bug-O-Matics welding simultaneously on a 20-inch outside diameter and a 5/8-inch wall thickness pipe. In this setup, communication and coordination between both welders is absolutely vital to ensure continuous, uniform weld beads without interference between the systems.
  
  Learn more: https://bugo.com/universal-bug-o-matic/

Posts for the Week of November 30 - December 6, 2025

• Are you tired of grinding the many starts and stops in your welds? BUG-O can help. Our mechanization provides precise speed and torch to work distance when welding. As a result, defects and repairs such as grinding are drastically reduced. 
  
  Learn more: https://www.bugo.com

Posts for the Week of November 23-29, 2025

• BUG-O's Universal Bug-O-Matic welding a 20" pipe in 2G position w/0.045 FCAW-Gas Shield. This machine meets AWS, ASME, and API standards and redefines pipe welding. Customers worldwide report ROI of less than 8 months due to increased productivity, lower consumable usage and a drastic reduction in weld repairs. Boost your bottom line with the Universal Bug-O-Matic!
  
  Learn more: https://bugo.com/universal-bug-o-matic/

Posts for the Week of November 16-22, 2025

• Assisting our community through contributions is one of the many ways that BUG-O Gives Back. This Thanksgiving season, we donated Thanksgiving groceries to the Washington City Mission for their "Box of Love" initiative that feeds over 800 families in the community.
  
  If you'd like to learn more about the Washington City Mission and how you can help, visit: https://hubs.la/Q02bdF_70

Posts for the Week of November 9-15, 2025

• BUG-O gives back to our community through service. This month, BUG-O employees had the opportunity to help the organization "Dress for Success" with their relocation to a new facility.  Dress for Success Pittsburgh empowers women across the region to enter or re-enter the workforce with confidence. They provide professional attire, career development, and a supportive community to help women thrive in their careers.
  
  To learn more about Dress for Success, visit https://pittsburgh.dressforsuccess.org/

• Precision Welding for Every Pipe 
  The Universal Bug-O-Matic is built for code-quality pipe welding — from 12” and up. Automatic height control + mechanized torch travel = perfect welds, every time.
  
  ✅ Consistent performance
  ✅ Clean, precise bead appearance
  ✅ Operator comfort you can feel
  
  It’s not just faster — it’s smarter welding.
  💥 Precision. Performance. Productivity. 💥    
  
  Learn more: https://bugo.com/universal-bug-o-matic/

Posts for the Week of November 2-8, 2025

• BUG-O SYSTEMS offers training to increase your fabrication productivity.  From our HEC Lab where you can experience hands on learning to virtual product training, where you get familiar with a specific BUG-O product through a video conference call. We welcome the opportunity to discuss any application that challenges you.
  
  Sign up here: https://hubs.la/Q03QVjfN0

• One Torch, Total Control. The All-In-One Gun from BUG-O is the organized solution for your torch and power cables.
  
  Say goodbye to tangled cables and cluttered floors. The BUG-O All-In-One (AIO) Gun combines your torch and power cables into one clean, organized setup — so you can stay efficient and safe. No more tripping hazards. No more messy cable anchors. Just a streamlined, reliable connection for your welding operations.
  
  ✅ Combines power input, weld contactor, and gun cable
  ✅ Reduces clutter and improves safety
  ✅ Works with all major power sources (Lincoln, Miller, and more)
  
   For more information on our AIO gun, see pg. 70-72 in our product catalog: https://hubs.la/Q03C6HZb0

Post for the Week of October 26 - November 1, 2025

• Simplify Your Welding Setup with the All-In-One (AIO) Gun from BUG-O. It is compatible with a wide range of power sources with adaptors available for various models, the AIO Gun is designed to meet the needs of any BUG-O user. 
  
  🔹 KBUG
  🔹 Modular Drive System / Go-fer IV (with PC style power cord)
  🔹 Uni-bug III & Universal Bug-O-Matic
  
  Choose the AIO Gun from BUG-O, the organized solution for your torch and power cables.  or more information on our AIO gun, see pg. 70-72 in our product catalog: https://hubs.la/Q03C6HZb0

Post for the Week of October 19-25, 2025

• Boost your shop’s output and precision—cut twice as much, in half the time, with BUG-O Systems’ mechanized cutting tools. Our dual-torch setup delivers stable, parallel cuts on thick materials, reducing errors and material waste while improving operator safety and control.    Learn more: https://bugo.com

Posts for the Week of October 12-18, 2025

• BUG-O's High Capacity Modular Drive System was developed and driven by customer demand. Our customers told us they needed a BUG-O machine that had greater carrying capacity, durability and strength. Up to 140 lbs. can be carried vertically with this system and it is compatible with all standard Modular Drive System components.   Learn more: https://bugo.com/high-capacity-modular-drive-system
  
  
• Did you know that BUG-O SYSTEMS offers training on our products? Options are available for Distributors and Customers at our training facility in Canonsburg, PA?  To learn more, visit: https://bugo.com/weld-training/
  

Posts for the Week of October 5-11, 2025

• Ready to eliminate complex pipe layout and manual measuring? Meet the Bug-O MM-1 Automated Pipe Cutter—your solution for fast, precise profile cuts on pipes from 4"–16" (10–40 cm). Program and save custom shapes, automate layout, and boost productivity without templates or tedious prep. Streamline your fabrication with the MM-1! Learn more: https://bugo.com/mm-1/
  
  
• 3 Tips for Fire Prevention in Fabrication: Wear proper Personal Protective Equipment (PPE) anytime you cut or weld. Check your surroundings & remove combustible materials, vapors and gases from the surrounding area. Lastly, pay close attention to holes, openings or cracks in which slag can accumulate and smolder, breaking out in a fire later on. 

Post for the Week of September 28 - October 4, 2025

• Bug-O's Mini Circle Welder solves the challenge of welding small tubes of boiler tube sheet. It can also be used for welding wind tower brackets inside wind power towers. Increase your welding production and improve quality with BUG-O!   Learn more: https://bugo.com/mini-circle-welder-mcw/

Post for the Week of September 21-27, 2025

• The portable KBUG-1200/KBUG-1200-BAT fillet welder delivers consistent, high-quality welds. It tackles hard-to-reach areas with ease. Fabricators in shipbuilding, tank fabrication, and manufacturing choose this power tool for its reliability and performance.  Learn more: https://bugo.com/k-bug-1200/

Post for the Week of September 14-20, 2025

• Boost Productivity & Precision with the BUG-O Compact Girth Welder! The Compact Girth Welder (CGW) from BUG-O Systems is a game-changing solution for high-precision circumferential welding of storage tanks built to API 650 standards.
  
  ✅ 25% faster weld times
  ✅ Fewer defects & repairs
  ✅ Superior weld quality
  ✅ Massive cost & labor savings
  
  Learn more about all BUG-O's Tank Fabrication Solutions: https://bugo.com/wp-content/uploads/bsk-pdf-manager/2019/09/Tank_Fab_Bro_3_19.pdf
  
  
• Experience precision, productivity, and code compliance with the Universal BUG-O-Matic—a welding carriage built for unmatched consistency on pipes and cylinders. Automate welds, reduce costs, and empower your team to deliver flawless results every time. Learn more: https://bugo.com/universal-bug-o-matic/

Post for the Week of September 7-13, 2025

• Good Morning Chicago, FABTECH 2025 is finally here! Visit us in booth: B13023 and explore our top-performing, operator-controlled industrial cutting machines and welding systems, designed to boost efficiency, safety, and profitability. Learn more: https://bugo.com/fabtech-2025-chicago/ and

Post for the Week of August 31 - September 6, 2025

• We're gearing up for two major September tradeshows—FABTECH in Chicago and Schweissen & Schneiden in Germany! The BUG-O SYSTEMS team will be on hand to demo our latest mechanization solutions, connect one-on-one, and discuss industry challenges. Which innovations are you hoping to see this year? Let us know—and make sure to stop by our booths to network with our experts! Fabtech Booth: B13023 and Schweissen & Schneiden: Hall 1, Stand 1D38E.   Learn more: https://bugo.com/fabtech-2025-chicago/ and Learn more: https://bugo.com/schweissen-schneiden-2025/

Post for the Week of August 24-30, 2025

• FABTECH 2025 is almost here! Plan to visit BUG-O SYSTEMS - Booth B13023. Get ready to boost your productivity with the latest in BUG-O Mechanization!  Learn more: https://bugo.com/fabtech-2025-chicago/

Post for the Week of August 17-23, 2025

• BUG-O's All-In-One Gun is the organized solution for your torch and power cables. By combining your torch and power cables into a single streamlined unit, the AIO gun eliminates clutter, reduces tripping hazards and enhances safety in the workplace.  For more information on our AIO guns, see pg. 70-73 in our product catalog: https://bugo.com/wp-content/uploads/bsk-pdf-manager/2024/09/Bugo_Catalog_08_24.pdf

Post for the Week of August 10-16, 2025

• We are just one month away from the Schweissen & Schneiden Trade Fair in Essen, Germany. Be sure to visit us: Hall 1, Stand 1D38E. We look forward to seeing you there!   Learn more: https://bugo.com/schweissen-schneiden-2025/

Post for the Week of August 3-9, 2025

• Welding the bow of a barge with the Modular Drive System on Hi-Flex rail. Gas shielded flux cored wire was used and the progression was vertical up. Learn more about the Modular Drive System: https://bugo.com/modular-drive-system/

Post for the Week of July 27 - August 2, 2025

• Slicing through 8" x 8" steel billets with ease. This application paired a BUG-O Go-fer IV with a high output oxy-fuel torch. Saving 1 minute per cut may not seem like much—until you’re cutting all day, 6 days a week. That time saved adds up fast.   Learn more about the Go-fer IV: https://bugo.com/go-fer-iv/

Post for the Week of July 20-26, 2025

• Precise path and rate control is easily achieved with mechanization, avoiding the starts and stops that occur with manual cutting or welding.
     Learn more about BUG-O SYSTEMS: https://bugo.com/

Post for the Week of July 13-19, 2025

• Here's a cheat sheet for what the LED indicator lights mean on your KBUG. Note this is for KBUG-1200, KBUG-1200-BAT, KBUG-2000 & KBUG-4000.   View the video here: https://www.youtube.com/shorts/Pil3JxI5hkM

Post for the Week of July 6-12, 2025

• If you're looking for adjustable up and down torch racking for your Go-fer IV, we recommend purchasing our Welding Support Kit (GOF-3255). Note that this will accommodate a thicker barrel Hypertherm plasma torch for cutting.  Learn more about the Go-fer IV: https://bugo.com/go-fer-iv/

Post for the Week of June 2 - July 5, 2025

• BUG-O mechanization improves accuracy and consistency in welding & cutting fabrication. This mechanization does not replace skilled welders with machines. Rather, it requires highly trained professionals to monitor the cutting/welding torch while the machine takes care of the motion control. That is why BUG-O SYSTEMS is referred to as the Power Tool for Welders.  Learn more: https://bugo.com

Post for the Week of June 22-28, 2025

• The Top 3 Ways BUG-O Mechanization Keeps You Safe:
  1) Removes you from the direct plume of fumes as well as heat
  2) Repetitive Stress Injuries are averted by taking the cutting/welding torch out of the operator's hand and clamped onto the motorized carriage instead
  3) Operator fatigue is reduced since the welding/cutting is performed by the machine and simply monitored by the operator. In addition, welding mechanization helps operators avoid the uncomfortable repositioning that tends to occur with manual cutting or welding   Learn more: https://bugo.com

Post for the Week of June 15-21, 2025

• BUG-O machines are perfectly suited for professionals welding or cutting metal as part of their product offerings or services. They have earned a stellar reputation across various fabrication sectors, such as shipbuilding, pressure vessel production, rail car manufacturing, construction and manufacturing.  Learn more: https://bugo.com

Post for the Week of June 8-14, 2025

• Is off table beveling a bottleneck in your fabrication process? Excess material handling, clean up, inaccuracy and safety can be an issue. Bug-O’s DC-IV MAX seamlessly works with Hypertherm® Powermax®, Powermax SYNC and MAXPRO® power sources to solve this hindrance and make the process easier, safer and faster for cutting or beveling plate.  Learn more: https://bugo.com/dc-iv-max/

Post for the Week of June 1-7, 2025

• June is #NationalSafetyMonth. Boost welder safety with BUG-O mechanization! BUG-O SYSTEMS' machines allow welders to operate their cutting or welding torch from a safe distance, away from the direct fumes generated in fabrication.   Learn more: https://www.bugo.com

Post for the Week of May 25-31, 2025

• When assembling your BUG-O track machine, keep the gear rack away from the welding arc (teeth of gear rack facing away from welding torch).   Learn more about our track welding machines: https://bugo.com/mechanized-welding/track-welding/

Post for the Week of May 18-24, 2025

• Make your K-BUG completely cordless by setting your wire feeder to 4-step.   Learn more about the K-BUGs:  https://bugo.com/mechanized-welding/trackless-welding/

Post for the Week of May 11-17, 2025

• Mechanized pipe welding demonstration on 36" diameter, 5/8" wall thickness pipe in Alabama. The Universal Bug-O-Matic w/Automatic Height Control welds effortlessly with this gas shielded flux cored process (Miller Big Blue 400 Pro power source). Two full joints were completed with 2–3 fill passes and a cap, each in ~1 hour. Bead appearance and fill volume met expectations across passes. This mechanized solution delivered consistent quality and efficiency. Video footage courtesy of Tripp Gorman, Bug-O Regional Sales Manager.  Learn more about the Universal Bug-O-Matic: https://bugo.com/universal-bug-o-matic/

Post for the Week of May 4-10, 2025

• #MondayMotivation Here's a quick tip to make your oxy-fuel cutting go faster. Save time with the Quick Acting Manifold so you don't have to reset your valves each and every time you cut.  Learn more about BUG-O SYSTEMS: https://www.bugo.com

Post for the Week of April 27 - May 3, 2025

• Tank welding in Sulaymaniyah with the girth welder.chine shop.  Learn more about our girth welders: https://bugo.com/girth-welders/

Post for the Week of April 20-26, 2025

• 🌍 Happy #EarthDay2025 At Bug-O Systems, we're proud to share that since May 2024, we've recycled 10,000 lbs. of metal chips and turnings from our machine shop. This is just one of the ways we're committed to sustainability and reducing our environmental footprint. How do you incorporate eco-friendly practices in your daily operations? Let's share ideas and make a difference together!  Learn more about BUG-O SYSTEMS: https://www.bugo.com

Post for the Week of April 13-19, 2025

• If you're a BUG-O Distributor have adaptors available (Lincoln or Miller - according to power source), to connect the trigger switch cable used with Bug-O equipment to the wire feeder.  Check out all of our videos on our youtube channel: https://www.youtube.com/user/1948BUGO

Posts for the Week of April 6-12, 2025

• Did you know that BUG-O SYSTEMS' history includes working with shipyards to mechanize the welding of submarines for the U.S. military?   Learn more about our history: https://bugo.com/history/
  
  
• A Universal Bug-O-Matic with Automatic Height Control welds a 36" pipe in Mobile, AL.  A Miller Big Blue 400 Pro was utilized for this gas shielded flux cored process (FCAW-G).    Learn more about the Universal Bug-O-Matic and its capabilities: https://bugo.com/universal-bug-o-matic/
  

Post for the Week of March 30 - April 5, 2025

• A straight line welding application of pipe seaming with the Go-fer IV. Productivity is greatly increased with superior quality.   Learn more about the Go-fer IV: https://bugo.com/go-fer-iv/

Post for the Week of March 23-29, 2025

• Porosity, undercutting and excessive spatter can all be common problems in welding. With mechanization, these problems are drastically reduced. The uniform heat input and constant speed control improves quality, deposition and appearance of your welds.  Learn more: https://bugo.com/welding-industry-hints-tips/

Posts for the Week of March 16-22, 2025

• Porosity, undercutting, and excessive spatter can all be common problems in welding. With mechanization, these problems are drastically reduced. The uniform heat input and constant speed control improves your welds' quality, deposition, and appearance.   Learn more by reading our blog: https://bugo.com/welding-industry-hints-tips/
  
  
• Keep your welding or cutting torch as close as possible to the center of your tractor when cutting or welding on a circle. This will keep your torch height consistent.  Learn more: https://www.bugo.com

Post for the Week of March 16-22, 2025

• Want to boost safety and comfort for your welders? BUG-O SYSTEMS has you covered! Our mechanized welding solutions protect your team from harmful heat and fumes, reducing fatigue and repetitive stress injuries. Ready to transform your workspace into a safer haven?  Learn more: https://www.bugo.com

Posts for the Week of March 9-15, 2025

• Join BUG-O SYSTEMS at the AWS St. Louis Weld Show today! Swing by CK Supply in St. Louis from 5-8 pm CST to catch the latest industry trends, enjoy free product demos, and score some awesome giveaways.
  

Posts for the Week of March 2-8, 2025

• BUG-O SYSTEMS is known within the industry as the Power Tool for Welders. Our mechanization solutions improve metalworking production with repeatable results. Boost your fabrication efficiency with BUG-O!   Learn more: https://www.bugo.com
  
  
• Plasma arc gouging with Bug-O's Modular Drive System/Linear Weaver on Piper Steel Rail.  Video courtesy of Wade Wohlford, Bug-O Regional Sales Manager.  Learn more about the Modular Drive System: https://bugo.com/modular-drive-system/
  

Post for the Week of March 2-8, 2025

• Our Distributor Aichi Sangyo in Japan is hosting the AS Techno Fair at their Sagamihara office location. BUG-O is proud to be a part of this event showcasing our products for welding and cutting mechanization. Learn more Aichi Sangyo: https://bit.ly/41TSTiM

Post for the Week of February 23 - March 1, 2025

• DC-IV MAX beveling plate utilizing the Hypertherm® Powermax® 200. Notice when the cut is done, the entire process stops automatically. This is the Process Stop Control Feature of the DC-IV MAX. Video courtesy of Tripp Gorman, Bug-O Regional Sales Manager. Learn more about the DC-IV MAX: https://bugo.com/dc-iv-max/

Post for the Week of February 16-22, 2025

• DC-IV MAX beveling plate utilizing the Hypertherm® Powermax® 200. Notice when the cut is done, the entire process stops automatically. This is the Process Stop Control Feature of the DC-IV MAX. Video courtesy of Tripp Gorman, Bug-O Regional Sales Manager. Learn more about the DC-IV MAX: https://bugo.com/dc-iv-max/

Post for the Week of February 9-15, 2025

• We proudly welcome Manoel Ricardo Veloso Junior to represent BUG-O Systems in Brazil. Manoel brings over 25 years of experience in welding and providing solutions for customer applications in Brazil.   Learn more: https://bugo.com/manoel-ricardo-veloso-junior-new-representative-for-brazil/

Post for the Week of February 2-8, 2025

• Ready to boost your productivity in 2025? Our HEC training facility in Canonsburg, PA has hands-on training for Distributors and End Users. This is your chance to get up close and personal with our equipment and maximize your productivity.    Sign up here: https://bit.ly/405D9Hw

Post for the Week of January 26, 2025 - February 1, 2025

• A DCW-5-O Circle Welder with OTC Welbee II power source being demonstrated for a potential customer at Bug-O Systems. Shown welding 2 3/8" O.D. nozzle welds.   Learn more about our Circle Welder Machines.

Post for the Week of January 19-25, 2025

• The Uni-bug III welds a beam that forms the chasis for trailer manufacturing in Mexico. The trackless mechanization of the Uni-bug III allowed this customer to produce higher quality welds much faster than manual welding. Special thanks to Viente Martinez from Linde Mexico who implemented this project.   Learn more about the Uni-bug III: https://bugo.com/uni-bug-iii/

Post for the Week of January 12-18, 2025

• The Uni-bug III welds a beam that forms the chasis for trailer manufacturing in Mexico. The trackless mechanization of the Uni-bug III allowed this customer to produce higher quality welds much faster than manual welding. Special thanks to Viente Martinez from Linde Mexico who implemented this project.   Learn more about the Uni-bug III: https://bugo.com/uni-bug-iii/

Post for the Week of January 5-11, 2025

• Did you know the largest employers of welders in the USA, according to the U.S. Bureau of Labor Statistics is Manufacturing (62%)? Are you a manufacturer looking for ways to improve your cutting or welding productivity to get more product out the door? Bug-O can help. We have experience working with manufacturers to increase their cutting and welding productivity in the metalworking industry   Contact Us: https://bugo.com/contact-us/

Post for the Week of January 5-11, 2025

• We are currently scheduling training session for 2025 in our HEC training facility in Canonsburg, PA. Are you a Distributor or Customer in need of some hands on experience with our equipment to optimize your productivity? Let us help.   Sign up here: https://bit.ly/405D9Hw

Post for the Week of December 29, 2024 - January 4, 2025

• As the year wraps up, we're taking a look back at our top 5 application videos of 2024! Which video inspired you the most? Dive in, watch, and let us know your thoughts!  Watch here: https://youtube.com/shorts/6wlRu11uoIQ

Post for the Week of December 22-28, 2024

• A quick demonstration shows the ease of setup with K-BUG Guide Rail for use with the KBUG-3500. The use of the guide rail allows for tracking joints such as: butt welds, fillet welds, flat or curved surfaces.  Learn more: https://bugo.com/k-bug-follower-arm-kits-and-rail/

Post for the Week of December 15-21, 2024

• Looking for ways to control costs when fabricating in order to stay competitive?    Learn several techniques to apply in your facility by reading our blog: https://bugo.com/ways-to-control-costs-when-fabricating/

Post for the Week of December 8-14, 2024

• A local Mechanical Contractor in Florida was very pleased with the increased productivity and throughput of pipe being prepped for welding after installing the Bug-O MM-1.  Video courtesy of Tripp Gorman, Bug-O Regional Sales Manager.   Learn more about the MM-1: https://bugo.com/mm-1/

Post for the Week of December 1-7, 2024

• BUG-O Gives Back! We partnered with United Way of Washington County this month by purchasing and building bikes to give children in need this holiday season at the LeMoyne Community Center in Washington, PA.   Learn more about this great organization: https://www.instagram.com/weareunitedwashco/

Post for the Week of November 24 - 30, 2024

• BUG-O SYSTEMS continues our community stewardship by donating coats to the Washington City Mission for their "Gather and Give Coat Drive." Reaching out to help those in the local community warms our hearts.   Learn more about this great organization and how you can help. https://www.citymission.org/

Post for the Week of November 17-23, 2024

• Manufacturing structural steel beams for buildings, this fabricator drastically increased productivity with mechanization. A 67% time savings was achieved on each 12-meter beam! Not only is the process faster, but the quality is top-notch with minimal grinding needed. Fewer starts and stops in welding make all the difference.   Learn more about our Go-fer IV: https://bugo.com/go-fer-iv/

Post for the Week of November 10-16, 2024

• The KBUG-3500 efficiently handles welding waste equipment containers in Baxley, GA. Video courtesy of Tripp Gorman, Bug-O Regional Sales Manager.   Learn more about our quick adjust guide rail with follower arms for KBUGs: https://bit.ly/3XZ0RCH

Posts for the Week of November 3-9, 2024

• Ergonomics in Welding is crucial for both safety & productivity. Prolonged static postures & repetitive motions can cause problems. Mechanization however, can help by reducing the need for physically demanding & repetitive tasks.  Learn more: https://bit.ly/40oC8My
  
  
• Cutting of a 6" drill pipe with an MM-1 Programmable Pipe Cutter so that it can accept tooth inserts. The tooth inserts will then be welded in place to the drill pipe.  Learn more: https://bugo.com/mm-1/

Post for the Week October 27, 2024 - November 2, 2024

• Welding sea water paneling to create a sea wall barrier.  Setup of the KBUG-3500 was fast and easy with the quick adjust guide rail.   Learn more about our Go-fer IV here.

Post for the Week October 20-26,  2024

• Cladding on wear plates with the Modular Drive System Linear Weaver in Birmingham, AL. Video courtesy of Tripp Gorman, Bug-O Regional Sales Manager.  Learn more: https://bugo.com/modular-drive-system/

Post for the Week October 13-19,  2024

• FABTECH 2024 has arrived! Come visit us in the West Building at booth W4101. We’re eager to hear about your fabrication challenges and show you how Bug-O mechanization can help you conquer them. Learn more about all of our products: https://www.bugo.com

Post for the Week October 6-12,  2024

• Plasma cutting an I-beam with a Uni-bug III for a structural application in Georgia. The precision and efficiency of the Uni-bug III ensure that the I-beam is cut to exact specifications, which is crucial for the integrity and safety of the structure. This method is chosen due to its ability to produce clean cuts quickly, minimizing downtime and ensuring the project stays on schedule. Video courtesy of Tripp Gorman, Bug-O Regional Sales Manager. 
   Learn more about all of our products: https://www.bugo.com

Post for the Week of September 29 - October 5,  2024

• Why is beveling important for welding? How do you prepare for it?  Read our blog to learn more: https://bugo.com/mastering-beveling-welding-seamless-joints/

Post for the Week of September 22-28, 2024

• Did you know that Bug-O Systems now has a chat feature on our website? We understand that some customers prefer to reach out through chat rather than a phone call, so we've made this addition to improve your experience with our products. Visit our website and start chatting with us today: https://bugo.com

Post for the Week of September 15-21, 2024

• We're about a month away from FABTECH 2024. Plan to visit us in booth: W4101 in Orlando. Learn more about BUG-O: https://bugo.com

Post for the Week of September 8-14, 2024

• A few of our straight line welding & cutting machines in action! Which is your favorite? Learn more about all of our products: https://bugo.com

Post for the Week of September 1-7, 2024

• Our mechanized circle welders help customers achieve greater efficiency, safety, and profitability in their pipe and pressure vessel welding applications. Learn more: https://bugo.com/mechanized-welding/circle-welding/

Post for the Week of August 25 -31, 2024

• Take BUG-O lightweight, portable machines to the application and use in all positions. Save on material handling time and costs. Whether you’re welding or cutting, BUG-O makes it easier than ever to get the job done right, no matter where you are. Learn more: https://bugo.com/

Post for the Week of August 18-24, 2024

• The KBUG-4000 Digital Compact Fillet Welder has guide wheels that track the workpiece to provide precise, continuous weld placement. No need for track.   Learn more: https://bit.ly/3XeIEmP
  
  
• How can you reduce welding costs without sacrificing quality?   Learn how by reading our blog: https://bit.ly/3Me2o3z

Post for the Week of August 11-17, 2024

• #Fabtech2024 Only 2 months till Fabtech 2024 in Orlando, Florida. Are you ready? Plan to visit booth: W4101 and let us help you increase your cutting & welding processes in the metalworking industry.  Learn more: https://bugo.com/

Posts for the Week of August 4-10, 2024

• What is a welding tractor and how do you choose the right one for your application?  Find out by reading our blog: https://bit.ly/3yEAdHV
  
  
• We have a New Vacuum Pump available for non-ferrous applications working with Bug-O vacuum cups and rail. This new pump has the addition of a vacuum tank allowing for higher volume of instantaneous vacuum. The operating temperature of the pump is reduced, therefore, prolonging the life of the vacuum pump.  Learn more: https://bit.ly/4cgs0Yl

Post for the Week of July 28 - August 3, 2024

• Uncomfortable positioning, repetitive stress injuries and welding fumes posing a challenge? We got you! Look to Bug-O Systems' mechanization to improve the environment in your fabrication processes.  Learn more: https://bit.ly/3LISKWG

Post for the Week of July 21-27, 2024

• Training on the Universal Bug-O-Matic with Current Sensing Height Control at Palmer Steel Supplies in McAllen, TX. The tractor is mounted to the Piper Steel Rail (PSR) carriage onto the PSR ring for a 24 inch diameter pipe that has a 3/4 inch wall thickness. The pipes that are joined will be used for a structural steel framework. The welds are made using Hobart Fabco 811N1 gas-shielded flux cored wire in 0.045" dia using 75% Ar, 25% CO2 shielding gas.  Learn more: https://bugo.com/universal-bug-o-matic/

Post for the Week of July 14-20, 2024

• The Bug-O Systems High Capacity Modular Drive is your answer for an all-inclusive weld mechanization option. The High Capacity MDS provides the required power to carry the feeder, wire, and cables so that the complete welding system can be mobilized.   Learn more: https://bugo.com/high-capacity-modular-drive-system/#BugoSystems

Posts for the Week of July 7-13, 2024

• #NationalSimplicityDay Looking for ways to simplify your fabrication processes? Whether you need to cut or weld in your shop, Bug-O mechanization can be the simplified solution you are looking for.   Learn more: https://bugo.com/

• Have you heard about the Bug-O Systems' KBUG-1200 fillet welder? This compact and portable machine is revolutionary for shipbuilding operations worldwide for increased productivity. The KBUG-1200 keeps workers safe by moving them further away from the arc and welding fumes. This machine offers the perfect combination of efficiency and safety, making it a must-have tool.   Learn more: https://bugo.com/k-bug-1200/

Post for the Week of June 30 - July 6, 2024

• We recently had a customer who was facing slow production times while fabricating stainless steel tanks using GTAW. To speed up this process, trials began using a Bug-O KBUG-5100 in 2G position with stainless steel mig wire 308L (0.035") - and the results were incredible! Not only were they able to speed up their process, but they also achieved excellent weld quality. If you're looking to improve your stainless steel welding process and boost efficiency, maybe it's time to look at Bug-O.   Learn more: https://www.bugo.com

Post for the Week of June 23-29, 2024

• Looking to cut pipes to a specific length or bevel the edges for weld preparation? Look no further than the PCC-3 Pipe Coupon Cutting Machine!  This machine is the perfect solution for cutting welding coupons with precision& ease.  Learn more: https://bugo.com/pcc-3/

Post for the Week of June 16-22, 2024

• Did you know that Bug-O machines can work on non-ferrous materials? That's right, it's a common misconception that Bug-O machines can only be used on steel. Instead of magnets, a vacuum cup system is used to secure the materials in place. So next time you're working with non-ferrous materials, remember that Bug-O machines can get the job done efficiently and effectively!  Learn more about all of our rail attachments available: https://bugo.com/wp-content/uploads/bsk-pdf-manager/2019/09/Rails___Att_Bro_3_19.pdf

Post for the Week of June 9-15, 2024

• Weld Smarter, Not Harder with Bug-O. Our mechanized welding systems offer precise control over welding parameters, ensuring consistent, high-quality welds.  Learn more: https://www.bugo.com

Post for the Week of June 2-8, 2024

• How can you avoid welding distortion so that it doesn't impact your production.   Read our blog: https://bugo.com/how-welding-distortion-affects-your-production/

Post for the Week of May 19-25, 2024

• Looking to improve your welding environment?  Learn 3 easy ways: https://bugo.com/improving-welding-environment-company/

Posts for the Week of May 12-18, 2024

• Proper ventilation, fire prevention and electrical safety are all critical for a safe welding environment.  Learn more: https://bugo.com/improving-welding-environment-company/
  
• Visit us at Welding Week - Antwerp in the @mtinternational.nl stand: 4351. 

Posts for the Week of May 5-11, 2024

• We are at @Airgas in Anchorage, Alaska today for their Open House! Join us here for Customer Appreciation Day!
• The leading event in Metalforming, Fabrication, Welding & Finishing in Mexico is today: FABTECH MEXICO! Visit us with @exel_air, Stand: 1930. Learn more about Fabtech Mexico.

Post for the Week of April 28 - May 4, 2024

• We are just one week away from Fabtech Mexico. Plan to visit us with @exel_air, Stand: 1930. 

Post for the Week of April 21-27, 2024

• Happy National Welding Month! Did you know that welding is a skill in high demand across various sectors, from infrastructure to transportation and manufacturing? It's a crucial component in building and maintaining the world around us, making it a valuable career choice with endless potential for growth and opportunity. Join us in celebrating National Welding Month and discover the exciting world of welding! Learn about Bug-O machines and how they can make you more profitable: https://bugo.com

Post for the Week of April 14-20, 2024

• Fillet welding structural beams in Mexico City with a dual torch Go-fer IV. Productivity spoke for itself in just under 2 hours what took 6 hours prior to manually welding. Quality improved with less starts & stops as well as grinding. Learn more about the Go-fer: https://bugo.com/go-fer-iv/
  

Post for the Week of April 7-13, 2024

• Welding is not merely joining metal; it’s the lifeline of manufacturing. Each weld, a crucial nexus, holds the potential to either fortify or falter in the face of structural demands.  Learn more about how to improve welding quality by reading our blog: https://bugo.com/improve-welding-quality/
  

Post for the Week of March 31 - April 1, 2024

• We are honored to have SKD Supply LLC join our Distribution group in York, PA. We relish this opportunity to be a part of your welding line  Find a Distributor in your area: https://bugo.com/distributors/

Post for the Week of March 24-30, 2024

• We are thrilled to welcome All Industrial Tool Supply to our team of Distributors! We are excited to collaborate with you in California and bring our innovative products to even more customers. Let's make great things happen together!  Find a Distributor in your area: https://bugo.com/distributors/

Post for the Week of March 17-23, 2024

• In Mexico, a customer with a mini manipulator & KBUG-6050 pendulum weaver fabricates boilers & pressure vessels under ASME IX to improve weld quality. The trials passed 100% of the x-ray requirements.  Learn more: https://bugo.com/mechanized-welding/weave-welding/k-bug-6050/

Post for the Week of March 10-16, 2024

• BUG-O is often referred to as the Power Tool for Welders. Our mechanization solutions improve metalworking production with repeatable results. Learn more: https://bugo.com/

Post for the Week of March 3-9, 2024

• Welding mechanization offers numerous advantages for fabricators and industries that heavily rely on welding to increase manufacturing productivity.   Learn more: https://bugo.com/increase-welding-productivity/

Post for the Week of February 25 - March 2, 2024

• The versatile Go-fer is always a popular choice with our customers.  Learn more: https://bugo.com/go-fer-iv/

Post for the Week of February 18-24, 2024

• The end result of a horizontal fillet weld made by a KBUG-3000 on galvanized material with a high travel speed. No burn-through or distortion of the workpiece. Learn more: https://bugo.com/k-bug-3000/

Post for the Week of February 11-17, 2024

• The Modular Drive System (MDS) performing weld build-up on worn coal mine continuous excavator trays - Sidney, Kentucky.  Learn more: https://bugo.com/modular-drive-system/

Post for the Week of February 4-10, 2024

• The small but mighty, KBUG-1200-BAT fillet welder, makes welding the inside of a tank a cinch. Speed: 10-12 in/min. with metal cored wire. 
  .  Learn more: https://bugo.com/k-bug-1200/

Post for the Week of January 28 - February 3, 2024

• We are pleased to welcome Gladwin Machinery Solutions Inc. to our Distributor group. It is an honor to be part of your fabrication product line in the Midwest. Learn more: https://www.gladwinmachinery.com/

Post for the Week of January 21-27, 2024

• Bug-O training with the Competitive Advantage Group (CAG) in California. CAG is our Manufacturer's Rep. Agency that represents Bug-O in California and Nevada.  Learn more about CAG: https://www.cagwholesaleonline.com
  

Post for the Week of January 14-20, 2024

• We welcome S & K Direct Steel to our family of Distributors. We look forward to working with you in Oklahoma!  

Post for the Week of January 14-20, 2024

• #mlk #MartinLutherKingJrDay #MondayMotivation "If I cannot do great things, I can do small things in a great way."

Posts for the Week of January 7-13, 2024

• Welding intensive industries are always looking for methods to increase production in their manufacturing processes. Bug-O mechanized equipment could be just the solution you need. Learn more: https://bit.ly/3TNhrqb
  
  
• At a shipyard in Paraguay, the implementation of the dual torch KBUG-2000 has resulted in an astounding 50% time savings for welding stiffeners! Not only has Bug-O mechanization increased their productivity, but it has also taken their weld quality to a whole new level. Weld stiffeners with unparalleled precision and efficiency, saving valuable time and resources.   To learn more about the KBUG-2000 visit: https://bugo.com/k-bug-2000/

Posts for the Week of December 31, 2023 - January 6, 2024

• Our K-Bug Guide Follower Arm Kits combined with our Quick Adjust Guide Rail, opens the door to applications requiring butt welds without having an edge or wall for your KBUG-1200 or KBUG-3000 to ride on.  Learn more: https://bit.ly/3XZ0RCH
  
  
• Welding depth gauge markers at a barge builder facility with the Modular Drive System Programmable Shape Machine.  Learn more: https://bugo.com/modular-drive-system/